Aerospace-Grade Metal Additive Manufacturing

Advanced 3D metal printing for low-mass, high-strength, complex aerospace and industrial parts

Precision Metal Manufacturing

Tetragon Solutions specializes in aerospace-grade metal additive manufacturing, enabling the production of complex, high-performance components that are impossible to achieve through conventional machining. Our advanced 3D metal printing technology utilizes cutting-edge materials including titanium alloys, Inconel, maraging steel, and aluminum alloys.

With expertise in topology-optimized geometries and internal lattice structures, we deliver components with exceptional strength-to-weight ratios, critical for aerospace applications.

Rapid Prototyping to Production

From concept to full-scale production with minimal lead times

Mass Reduction

Internal lattice structures reduce weight while maintaining strength

Aerospace Manufacturing Image

Materials & Capabilities

Industry-proven materials and advanced processing capabilities

Advanced Materials

  • Titanium Alloys (Ti-6Al-4V, Ti-5-8-5-1)
  • Inconel & Superalloys (600, 625, 718)
  • Maraging Steel for high-strength applications
  • Aluminum Alloys (AlSi10Mg, 7075)
  • Stainless Steel grades for corrosion resistance

Key Capabilities

  • Complex geometry design & topology optimization
  • Internal lattice structures for weight reduction
  • Aerospace & defense grade quality assurance
  • Post-processing & surface finishing
  • Full traceability and certification

Industry Applications

Aerospace

Aircraft frames, turbine blades, landing gear components, and specialized fasteners

  • • Fuselage brackets
  • • Nozzle assemblies
  • • Structural reinforcements

Satellite & UAV

Lightweight structural components for unmanned vehicles and satellite systems

  • • Projectile frames
  • • Mounting brackets
  • • Payload structures

Medical & Industrial

Precision implants, complex prosthetics, and specialized industrial components

  • • Dental implants
  • • Medical prosthetics
  • • Custom components

Key Benefits

Why choose additive manufacturing for your components

Weight Reduction

30-60% lighter than traditional components

Design Freedom

Complex geometries impossible with conventional machining

Cost Efficiency

Reduced material waste and faster time-to-market

Quality Assurance

Full traceability and aerospace certification

Our Manufacturing Process

1

Design & Optimization

CAD design with topology optimization for maximum efficiency

2

Simulation & Validation

FEA analysis and material simulations ensure design feasibility

3

Additive Manufacturing

Precision 3D printing using advanced metal deposition systems

4

Post-Processing

Heat treatment, surface finishing, and quality inspection

5

Quality Assurance

Comprehensive testing and certification for aerospace standards

Ready to Innovate?

Let our aerospace-grade manufacturing capabilities transform your design concepts into reality.

Request a Consultation